In the competitive landscapes of industrial manufacturing and processing, pressure sensitive adhesives (PSA) are the silent heroes of modern assembly. From high-speed labels to delicate medical wound dressings, the demand for stable adhesion has never been higher. However, traditional organic polymer coatings—often combined with waxes or surfactants—frequently fail under the pressures of high heat, humidity, and time.
As a premier silicone resin manufacturer, we have seen the industry shift. The development and innovation of silicone technology have provided a solution to the most persistent industry challenges: migration, release force drift, and mechanical failure. By understanding the form and function of silicone release coatings, engineers can now select materials that don’t just meet standards but define them.
1. Thermal Superiority: Breaking the $225^{\circ}C$ Barrier
2. Revolutionizing the Production Line: Viscosity & Bath Life
3. Precision Release Control for "Sticky Materials."
4. Dimensional Stability: The $0.08\%$ Shrinkage Standard
5. Universal Anchorage: From Paper to Molds
6. Why Choose Us as Your Silicone Partner?
1. Thermal Superiority: Breaking the $225^{\circ}C$ Barrier
For any intended application in the aerospace or automotive sectors, thermal resistance is the ultimate benchmark. Traditional psa products often lose their cohesion at temperatures exceeding $150^{\circ}C$.
SAFT Breakthrough: Our latest research into silicone modification has achieved a Shear Adhesive Failure Temperature (SAFT) of $225^{\circ}C$. This is a significant advantage compared to traditional acrylic or rubber systems.
Structural Integrity: By utilizing a platinum-catalyzed cure system, the silicone network creates a robust 3D matrix. This form of chemical crosslinking ensures that the adhesion remains stable even when applied to high-heat substrates like polyimide film or specialty composites.
XJY-302 series Silicone Pressure Sensitive Adhesive (SPSA) is a kind of pressure-sensitive adhesive with the platinum catalytic system. It is a colorless, transparent, and viscous liquid, with high peeling force and high-temperature resistance. This glue can be used for all kinds of adhesive tapes, with good aging resistance, and is suitable for low peeling force application of the protective film.
Thermogravimetric Stability: TGA analysis proves that these premium silicone release systems exhibit minimal weight loss, protecting the bond from becoming brittle in extreme environments.
2. Revolutionizing the Production Line: Viscosity & Bath Life
In a high-volume manufacturing environment, laboratory performance is irrelevant if the materials cannot survive the production line.
1. Optimized Flow & Viscosity
To meet modern application needs, we have optimized the viscosity of our silicone release coating to a range as low as $16.5 Pas$.
Benefits: Low viscosity enables a thinner, more uniform silicone release layer, reducing cost while improving performance.
Versatility: This low-viscosity form is suitable for solventless, solvent-based, and water-based coatings, ensuring it fits your existing machinery.
2. The Science of Pot-Life (Bath Life)
The bath life of a coating is a critical factor in processing. By balancing the catalyst and a high-efficiency inhibitor, we provide a solution that remains liquid in the tank for over 24 hours but undergoes a fast cure the moment heat is applied. This facilitates a continuous workflow, reducing the frequency of cleaning and recharging the coating line.
3. Precision Release Control for "Sticky Materials."
In the labels and paper liner industry, the core challenge is managing release force over time. This is where MQ resins (Release Force Modifiers) play a vital role.
Handling Sticky Materials: Many high-tack adhesives are notoriously difficult to peel. Our release systems are formulated to make adhesive release easier, even for the most aggressive sticky materials.
Adjustable Release Performance: Whether you require "ultra-light" release for high-speed automated peeling or a "controlled heavy" release for large-format graphic arts, our additives allow for a tailored release performance.
Stability over Storage: One of the greatest advantages of silicone is its resistance to "release drift." Unlike organic agents that migrate, our silicone chains are anchored to the paper substrates or film, ensuring that the release force remains consistent after months of storage.
4. Dimensional Stability: The $0.08\%$ Shrinkage Standard
Product form is everything in precision engineering. If a tape or film shrinks after being applied, it leaves exposed adhesives that can catch dust or cause mechanical failure.
Exceptional Morphological Control: Our modified silicone systems have reduced shrinkage to a record $0.08\%$. This ensures that the form of the product remains intact, protecting the delicate components underneath.
Medical Grade Purity: In healthcare and medical wound dressings, the form of the adhesive must facilitate the delivery of medication while ensuring easy removal from sensitive skin.
Low Extractables: We target an extractable level of less than $2\%$. This is typically recommended for electronics where unreacted silicones could migrate and cause contact failure.
5. Universal Anchorage: From Paper to Molds
The versatility of silicone is proven by its good adhesion to various substrates.
Anchorage Mastery: Whether dealing with paper substrates, film, or composites, achieving high anchorage of the silicone to the liner is essential. This prevents the silicone from transferring to the adhesive layer—a common failure known as "silicone transfer."
Diverse Substrates: Our coatings are widely used on paper (Glassine, CCK), film (PET, BOPP), and even rubber molds.
Global Compliance: Our products are widely used across Europe and the US, meeting the highest safety standards for food contact and healthcare delivery.
6. Why Choose Us as Your Silicone Partner?
As a dedicated innovation leader in the silicone resin manufacturer space, we do not just sell chemicals; we provide assistance and solutions.
Tailored Formulations: We select and formulate additives based on your specific requirements.
Sustainability: We prioritize solventless and low-VOC solvent-based systems to reduce environmental impact.
Proven Reliability: Our premium materials ensure your psa products perform in the field as well as they did in the lab.
Silicone technology is no longer just about "non-stick." It is about stability, resistance, and innovation. Whether you are protecting a circuit board or manufacturing a lifesaving medical device, the silicone release coating you select will play a defining role in your product's success.
We invite you to explore our full range of silicone release products. Visit our official page to access technical data sheets, request a custom formulation, or speak with an industrial expert about your application needs.
XJY Silicones is one of the leading silicone MQ resin and VMQ silicone manufacturers in China, with more than 30 years of R&D and manufacturing experience in the silicone industry, as well as more than 15 related patents and technical support. Our silicone raw material products can meet the needs of the silicone cosmetics field and support the provision of diversified customized solutions.